1、<p><b>　　APPENDIX</b></p><p>　　Car assembly technique situation and the development trend of the market forecast</p><p>　　[abstract] the article expounds auto, engine, transmiss

2、ion, and other key parts assembly process equipment manufacture level of general situation and the present situation, and for the next five years of automotive assembly process equipment demand forecasting is analyzed. (

3、priceless cows back I don't need to hesitate) </p><p>　　1. The engine, transmission, rear axle of key parts and whole vehicle assembly process equipment </p><p>　　1.1 engine assembly process

4、 equipment </p><p>　　With the rapid development of China's automotive industry, especially in the technology and the introduction of foreign second-hand equipment to make the engine of recycle, assembly

5、equipment level increased significantly. Engine assembly technology and equipment are divided into five types: assembly and points assembly assembly line; Move over load equipment; Automatic tight equipment; Special asse

6、mbly equipment and testing equipment. </p><p>　　1.1.1 engine assembly line type and development (mainstream capital real purpose, analysis found that the best profit opportunities!) Every domestic engine man

7、ufacturing enterprise the engine assembly line type more, can be reduced to roughly; Free groove + double chain bridge car type; Free groove + anti-shear traction ground track car type; Free groove + take with the ground

8、 plate stent; Free groove + anti-shear traction ground track car type + take with the stent board type; Hanging chain, et</p><p>　　At present domestic used for engine assembly asynchronous assembly line, the

9、 main types have single GunGang type, friction for flexible roller type, double roller chain plate and scales, etc. Of General from the United States and Japan imported engine asynchronous assembly line for friction flex

10、ible roller type, such as faw two hair and days; Imported from German engine asynchronous assembly line for the single GunGang type, such as for Shanghai Volkswagen and faw Volkswagen. The big assembly (m</p><

11、p>　　1.1.2 engine assembly line of the special assembly equipment and testing equipment </p><p>　　The application of the flexible assembly line to ensure that products of high quality and high productivity

12、 special assembly machine created the conditions. In the car engine assembly used widely in the DuoTou set torque bolt (mother) tightening machine (also called assembly machine). Tight method using the control torque-cor

13、ner method, this method is currently the world's most advanced threaded connection method. In addition to the valve to be automatic assembly machine, assembly manipulator, a</p><p>　　Main engine assembly

14、 equipment and the current domestic production level see table 1. </p><p>　　Table 1 engine assembly main equipment and the current domestic production level </p><p>　　Serial number device name d

15、omestic manufacturing level </p><p>　　1 engine assembly asynchronous assembly line can design and manufacture, but low quality, the service life is short, </p><p>　　2 the synchronization of cyli

16、nder assembly line current use of the equipment and the introduction of mainly. </p><p>　　3 the piston connecting rod asynchronous assembly line </p><p>　　4 gas door lock installed clamp pressur

17、e </p><p>　　5 the spark plug catheter pressure installed </p><p>　　6 piston assembly machine design and manufacturing, and domestic to reliable quality, but not now </p><p>　　7 the

18、piston pin pressure have professional production factory, installed production to disperse, influence the overall level equipment </p><p>　　8 block turn connecting improve, current use of the equipment to do

19、mestic manufacturing primarily. </p><p>　　9 the piston insert the turntable </p><p>　　10 turn transfer carrier aircraft </p><p>　　11 engine Numbers printer </p><p>　　12

20、 the Lord bearing cover bolts tight machine can design and manufacture, but low quality, high failure rate. </p><p>　　13 the connecting rod bolt tightened at home for some factory machine to save the investm

21、ent of the key to tighten head </p><p>　　14 the oil pan is tighten bolts introduction, body part machine manufacture its own, basic can meet to use </p><p>　　15 to tighten bolts for cylinder hea

22、d machine. Current use of the equipment for the introduction of more than 95%. </p><p>　　16 the flywheel bolt tight machine </p><p>　　17 after oil pan and oil seal glue machine can design and ma

23、nufacture, but low quality, high failure rate. </p><p>　　At present domestic some factory as the key to save the investment of the measured seal </p><p>　　18 the crankshaft rotary torque testing

24、 machine without a try introduction, body parts manufacture its own, basic can meet </p><p>　　19 valve and catheter sealing testing machines use requirement. Current use of the equipment more than 95% </p

25、><p>　　20 engine assembly and testing machine sealing introduction. </p><p>　　21 valve clearance adjustment machine </p><p>　　1.1.3 engine test equipment factory </p><p>　

26、　The engine test engine products of the factory is final inspection, in large production, in order to increase the production efficiency and accuracy of the test data, the engine test-bed system to the factory automation

27、 system, automatic test bench development factory test-bed system mainly includes three aspects of content. </p><p>　　(1) test standard procedure control and various data automatic test. Through the program

28、control, the engine can be set according to the program automatically according to the requirement of the specifications complete test and automatic measurement and data analysis, and all kinds of judgment measurement da

29、ta stored in a computer inside. </p><p>　　(2) the test-bed automatic rapid convergence. Quick connection test in a very short time to finish the various pipe automatic quick connection; The engine test bench

30、 in the automatic positioning and clamping; The drive shaft automatic docking and a series of actions, and realize the test bench test installation of automation, reducing the connection in the test of auxiliary time. &l

31、t;/p><p>　　(3) the engine automatic conveyer. The factory test automation is the third part of the content and automation test-bed for supporting the automatic conveyer line, line type generally USES the produc

32、t put type friction roller conveyor line. It is equipped with transportation, storage and the function of automatic identification, the control system based on the bed put forward feeding sequence of test bench and the m

33、aterial on the slippery reservoir inventories, the judge recognition engine conve</p><p>　　Automatic factory test-bed system in China, began in the 80 s, when some domestic large at the end of the car factor

34、y has introduced a small engine test-bed factory automation, such as Beijing jeep car limited company to introduce the Ingersoll rand automation test-bed. Some equipment manufacturer in digest imported technology basis,

35、combining with the actual situation of China imported equipment, the generic now stand, test specification of procedure control, the test data of automatic testing </p><p><b>　　附 錄</b></p>

36、<p>　　汽車裝配工藝現狀 發(fā)展趨勢和市場預測</p><p>　　[摘要]全面闡述了汽車整車、發(fā)動機、變速器等關鍵零部件裝配工藝裝備概況及制造水平現狀，并對未來五年汽車裝配工藝裝備需求情況進行了分析預測。(千金難買?；仡^ 我不需再猶豫)</p><p>　　1. 發(fā)動機、變速器、后橋等關鍵零部件及整車裝配工藝裝備</p><p>　　1.1發(fā)動機裝

37、配工藝裝備</p><p>　　隨著中國汽車工業(yè)的快速發(fā)展，特別是引進技術和國外二手設備的再利用，使發(fā)動機裝配的設備水平大幅度提高。發(fā)動機裝配工藝裝備主要分為五個類型：總成和分總成裝配線；移載翻轉設備；自動擰緊設備；專用裝配設備和檢測設備。</p><p>　　1.1.1發(fā)動機裝配線的型式及發(fā)展(剖析主流資金真實目的，發(fā)現最佳獲利機會！)國內各發(fā)動機制造企業(yè)所采用的發(fā)動機裝配線型式較多，大

38、致可歸納為；自由滾道＋雙鏈橋架小車式；自由滾道＋單鏈牽引地面軌道小車式；自由滾道＋帶隨行支架地面板式；自由滾道＋單鏈牽引地面軌道小車式＋帶隨行支架地面板式；懸掛鏈式等。以上各裝配線的主線皆為強制流水(連續(xù)或間歇)，裝配對象與主線的運行是一致的(同步)，故稱為同步裝配線或剛性裝配線。隨著汽車工業(yè)的發(fā)展，發(fā)動機裝配線正由剛性裝配線向柔性裝配線方向發(fā)展，柔性裝配線的特點是裝配節(jié)拍可以在一定的范圍內自由調整，可以實現多品種混流生產并適應生產綱領

39、的變化。又由于在裝配作業(yè)時裝配對象和裝配工人保持相對靜止狀態(tài)，對保證裝配的高質量及采用專門的裝配設備提供了方便的條件，便于實現裝配的自動化。因此國內引進的轎車發(fā)動機裝配線均采用了柔性裝配線( 即非同步裝配線)。</p><p>　　目前國內用于發(fā)動機裝配非同步裝配線主要型式有，縱置單滾杠式、摩擦式機動輥道式、雙鏈滾輪式和鱗板式等。一般從美國和日本引進的發(fā)動機非同步裝配線為摩擦式機動輥道式，如一汽二發(fā)和天內；從德國

40、引進的發(fā)動機非同步裝配線為縱置單滾杠式，如上海大眾和一汽大眾。大總成(中型)非同步裝配線在中國的發(fā)展，是隨著引進轎車技術和國外二手設備再利用而發(fā)展起來的。北京內燃機廠和一汽第二發(fā)動機廠在80年代末分別引進的美國通用汽車公司2.0L發(fā)動機生產線及美國克萊斯勒公司的488發(fā)動機生產線， 該兩條生產線上總成和分總成裝配線采用的就是非同步裝配線。這一時間可以說柔性裝配線已經在中國中小型機械的裝配生產中得以應用，以后國內新建的幾個大型發(fā)動機廠，如

41、上海大眾、一汽大眾、天津內燃機廠等發(fā)動機裝配生產線均采用引進的非同步裝配線。我國少數設備生產廠通過對引進技術的消化吸收，已能自行設計和制造這種用于中小機械的非同步裝配線，并用于生產中。但與引進的設備相比還有一定的差距，主要問題和技術難點是可靠性差，輥子和滾杠耐磨強度低，影響設備的使用壽命。目前這種設備仍以引進為主，因此在這方面還有待于進一步研制，采用國產設備將使生產線的成本</p><p>　　1.1.2發(fā)動機裝

42、配線上的專用裝配設備和檢測設備</p><p>　　柔性裝配線的應用為確保產品高質量、高生產率的專用裝配機創(chuàng)造了條件。在轎車發(fā)動機裝配中普遍地采用了定扭矩的多頭螺栓(母)扭緊機(也稱裝配機)。擰緊方法采用控制扭矩—轉角法，這種方法是目前世界上最先進的螺紋連接方法。此外還采用氣門自動裝配機、裝配機械手、自動涂膠機等設備，這些設備的采用使國內發(fā)動機裝配技術水平接近了國外先進水平。在轎車發(fā)動機裝配中，一些重要的結合面(

43、如油底殼、水泵殼等與缸體結合面)，采用了涂密封膠新工藝，取代結合面間的墊片，既簡化了生產工藝又提高了密封質量。在關鍵的裝配工序后都設有專門的檢查工位，采用自動化檢測設備控制裝配質量，例如曲軸旋轉力矩及軸向間隙的檢查、總成密封性檢查等。發(fā)動機裝配主要設備和目前國內制造水平見表1。</p><p>　　表1 發(fā)動機裝配主要設備和目前國內制造水平</p><p>　　序號 設備名

44、稱 國內制造水平 </p><p>　　1 發(fā)動機總成非同步裝配線 能夠設計制造，但質量不過關，使用壽命短，</p><p>　　2 缸蓋非同步裝配線 目前使用的該類設備以引進為主。 </p><p>　　3 活塞連桿非同步裝配線

45、 </p><p>　　4 氣門鎖夾壓裝機 </p><p>　　5 火花塞導管壓裝機 </p><

46、;p>　　6 活塞環(huán)裝配機 國內能夠設計制造，并且質量可靠，但目前沒</p><p>　　7 活塞銷壓裝機 有專業(yè)生產廠，生產分散，影響設備整體水平</p><p>　　8 缸體翻轉機 提高，目前使用的該類設備以國內制造為主。</p><p>　　9 活塞插入橫轉

47、臺 </p><p>　　10 翻轉移載機 </p><p>　　11 發(fā)動機編號打印機

48、 </p><p>　　12 主軸承蓋螺栓擰緊機 能夠設計制造，但質量不過關，故障率高。 </p><p>　　13 連桿螺栓擰緊機 目前國內一些廠為節(jié)約投資采用關鍵的擰緊頭</p><p>　　14 油底殼螺栓擰緊機 引進，機身部分自行制造，基本能滿足使用要</p><p&

49、gt;　　15 缸蓋螺栓擰緊機 求。目前使用的該類設備95％以上為引進。 </p><p>　　16 飛輪螺栓擰緊機 </p><p>　　17 油底殼和后油封涂膠機 能夠設計制造，但質量不過關、 故障率高。 </p><p>

50、;　　目前國內一些廠為節(jié)約投資采用關鍵的密封測</p><p>　　18 曲軸回轉力矩檢測機 試無件引進，機身部分自行制造，基本能滿足</p><p>　　19 氣門及導管密封性檢測機 使用要求。目前使用的該類設備95％以上為</p><p>　　20 發(fā)動機總成密封性檢測機 引進。

51、 </p><p>　　21 氣門間隙調整機 </p><p>　　1.1.3發(fā)動機出廠試驗設備</p><p>　　發(fā)動機出廠試驗是發(fā)動機產品的最后檢驗，在大量生產中，為了提高生產效率及試驗數據的準確性，發(fā)動機出廠試驗臺架系統向全自動化臺架系統發(fā)展，全自動

52、出廠試驗臺架系統主要包括三方面的內容。</p><p>　?、僭囼炓?guī)范的程序控制及各種數據的自動測試。通過程序控制，發(fā)動機可以按照設定的程序自動按規(guī)范的要求完成試驗并自動進行數據測量和判斷分析，并把各種測量數據儲存在計算機內。</p><p>　　②試驗臺架的自動快速對接?？焖龠B接試驗臺能夠在極短時間內完成各種管路的自動快速連接；發(fā)動機在臺架上的自動定位和夾緊；驅動軸的自動對接等一系列動作

53、，實現測試臺架裝拆連接的自動化，從而減少在試驗臺上所占輔助時間。</p><p>　?、郯l(fā)動機的自動輸送。出廠試驗自動化的第三部分內容就是與自動化試驗臺架配套的專用自動輸送線，該線的型式一般采用積放式摩擦輥道輸送線。該線具有輸送、儲存以及自動識別的功能，控制系統根據各臺架提出的上料先后順序和臺架外儲料滑臺上的備料情況，通過判斷識別發(fā)動機輸送托盤上的標志，自動將預試的發(fā)動機送到需要的臺架上或儲料滑臺上，將測試合格的

54、發(fā)動機送到下線點，測試不合格的發(fā)動機送到檢修工位，將空托盤自動送回上線點。 全自動出廠試驗臺架系統在中國的發(fā)展，始于80年代末，當時國內一些大型汽車廠先后引進了少量發(fā)動機自動化出廠試驗臺架，如北京吉普汽車有限公司引進美國英格索蘭自動化試驗臺架。一些設備生產廠在消化吸收引進技術基礎上，結合中國的實際情況對引進設備進行仿制，就目前的情況看，試驗規(guī)范的程序控制、試驗數據的自動測試技術及自動輸送技術在我國已經成熟，已有少數生產廠能夠設計、制造并